Dashboard β Thirumala Engineering Works
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Active Orders (click)
0 T
Raw Material Stock (click)
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In-Process in Stock (click)
0
Missions Today (click)
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Low Stock Alerts (click)
0
β Rejects This Week (click)
0 kg
β»οΈ Total Scrap (click)
Recent Production Orders
π
No orders yet
Raw Material Alerts
π¦
No materials yet
Today's Production Plan
ποΈ
No missions planned today
π΅ In-Process Inventory β Diameter Wise
π΅
No in-processs yet β record cutting in Execution
β Components Ready to Manufacture β Based on In-Process Inventory
βοΈ
No in-processs available yet
π In-Process Inventory
Track pieces at each production stage β Cut β Forged β Machined β Inspected β Dispatch
β In-Process Ready
0
Pieces cut, waiting for forging
π¨ Forged Ready
0
Forged, waiting for machining
βοΈ Machined Ready
0
Machined, waiting for inspection
π Inspected Ready
0
Inspected, ready for dispatch
π Stock by Diameter β All Processes
β In-Process
π¨ Forged
βοΈ Machined
π Inspected
π All WIP
β In-Process Inventory β Ready for Forging
These pieces are cut and waiting to go into forging press
| Comp No. | Component | Company | β Dia | Grade | Cut Length | Wt/Piece | Pieces in Stock | Stock (kg) | Status |
|---|---|---|---|---|---|---|---|---|---|
β No in-processs β record Cutting in Execution | |||||||||
π¨ Forged Stock β Ready for Machining
These pieces are forged and waiting for machining
| Comp No. | Component | Company | β Dia | Grade | Forged in Stock | Stock (kg) | Status |
|---|---|---|---|---|---|---|---|
π¨ No forged stock β record Forging in Execution | |||||||
βοΈ Machined Stock β Ready for Inspection
These pieces are machined and waiting for final inspection
| Comp No. | Component | Company | β Dia | Grade | Machined in Stock | Stock (kg) | Status |
|---|---|---|---|---|---|---|---|
βοΈ No machined stock β record Machining in Execution | |||||||
π Inspected Stock β Ready for Dispatch
These pieces passed inspection and are ready to dispatch to customer
| Comp No. | Component | Company | β Dia | Grade | Inspected in Stock | Stock (kg) | Status |
|---|---|---|---|---|---|---|---|
π No inspected stock β record Inspection in Execution | |||||||
π Complete WIP Summary β All Components
| Comp No. | Component | Company | β Dia | Grade | β Cut | π¨ Forged | βοΈ Machined | π Inspected | Dispatch |
|---|---|---|---|---|---|---|---|---|---|
π No WIP data yet | |||||||||
π Process Loss Summary
Cutting loss reduces RM stock | Forging flash & Machining scrap are yield losses only
β Cutting Scrap
0 kg
β’ Kerf loss (blade width Γ cuts)
β’ Burr from cut edges
β’ End bit (10% per rod)
Deducted from RM Stock β
β’ Burr from cut edges
β’ End bit (10% per rod)
Deducted from RM Stock β
π¨ Forging Scrap
0 kg
β’ Flash trimmed after forging
β’ Flash = excess material squeezed out
β’ Typically 5-15% of billet weight
Yield tracking only
β’ Flash = excess material squeezed out
β’ Typically 5-15% of billet weight
Yield tracking only
βοΈ Machining Scrap
0 kg
β’ Chips / Turnings from CNC/VMC
β’ Machining Burr removed
β’ Metal removed to get final shape
Yield tracking only
β’ Machining Burr removed
β’ Metal removed to get final shape
Yield tracking only
π GRAND TOTAL SCRAP β All Processes
0 kg β record executions to see scrap summary
Companies / Customers
Manage all customer companies
| # | Company Name | Contact Person | Phone | City | Status | Actions | |
|---|---|---|---|---|---|---|---|
π’ No companies added yet | |||||||
Components / Products
Define components per company with raw material & process flow
| # | Component No. | Component Name | Company | Material Grade | Dia (mm) | Cut Length (mm) | Wt/Piece (kg) | Process Flow | Actions |
|---|---|---|---|---|---|---|---|---|---|
π© No components added yet | |||||||||
Machines
Screw presses, VMCs, CNCs and other machines
| # | Machine ID | Machine Name | Type | Status | Capacity/day | Actions |
|---|---|---|---|---|---|---|
π No machines added yet | ||||||
Raw Material
Stock, inward & outward tracking
Current Stock
Transaction Log
π Stock by Size
Total raw material stock grouped by diameter / size. Click any tile to see which components have consumed that size.
No materials added yet.
| # | Code | Description | Grade | Family | Shape / Size | Bar Length | Bars | Wt/Bar | Total Stock | Level | Actions |
|---|---|---|---|---|---|---|---|---|---|---|---|
π¦ No materials added yet | |||||||||||
| # | Date | Material | Type | Qty (T) | Qty (kg) | Bars | Supplier/Purpose | Invoice/Ref | Entered By | Actions |
|---|---|---|---|---|---|---|---|---|---|---|
π No transactions yet | ||||||||||
In-Process Inventory
Track cut billets/pieces ready for forging β by component & diameter
In-Process Inventory β Component Wise
Updates automatically when Cutting execution is recorded
| # | Component No. | Component Name | Company | Dia (mm) | Grade | Cut Length (mm) | Wt/Piece (kg) | Pieces in Stock | Stock (kg) | Status | Actions |
|---|---|---|---|---|---|---|---|---|---|---|---|
π No in-process stock yet β record Cutting execution to auto-populate | |||||||||||
π What Can Be Manufactured Now
Components ready for forging based on available in-processs
π
Record cutting to see what can be manufactured
Slug Movement Log
| # | Date | Component | Type | Qty (pieces) | Reason | By |
|---|---|---|---|---|---|---|
π No movements yet | ||||||
Production Orders
Customer requirements & monthly schedule
| # | Order No. | Company | Component | Month | Sched.Qty | Cut Qty | Forge Qty | Machine Qty | Insp.Qty | Dispatch Qty | Balance | Status | Actions |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
π No orders yet | |||||||||||||
Production Planning
Daily machine allocation & mission scheduling β WIP stock shown below
Weekly Board
Mission List
| # | Date | Order No. | Component | Process | Machine | Operator | Start | End | Plan Qty | Cycle Time(s) | Status | Actions |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
ποΈ No missions planned yet | ||||||||||||
Execution / Daily Production Log
Record actual quantities produced at each process stage β updates In-Process Inventory automatically
π How to fill Daily Production Entry β Step by Step
1οΈβ£
Select Order
Pick the customer order you are working on today
2οΈβ£
Select Process
Cutting / Forging / Machining / Inspection / Dispatch
3οΈβ£
Enter Quantities
Planned Qty β Produced Qty β Rejected Qty β Good Qty auto-fills
4οΈβ£
Enter Loss (Cutting only)
Blade mm + End bit % β only for Cutting process
5οΈβ£
Save
In-Process Inventory & Raw Material Stock update automatically β
PRODUCTION FLOW β What each process entry does:
β CUTTING
Raw Material β Cut Slugs
RM Stock reduces
Raw Material β Cut Slugs
RM Stock reduces
β
π¨ FORGING
Cut Slugs β Forged Parts
Slug stock reduces
Cut Slugs β Forged Parts
Slug stock reduces
β
π‘οΈ HEAT TREATMENT
Optional process
Yield tracking only
Optional process
Yield tracking only
β
βοΈ MACHINING
Forged β Machined
Yield tracking only
Forged β Machined
Yield tracking only
β
π INSPECTION
Machined β Inspected
Good/Reject tracked
Machined β Inspected
Good/Reject tracked
β
π DISPATCH
Inspected β Customer
Order balance reduces
Inspected β Customer
Order balance reduces
β
What updates automatically when you Save:
β’ Raw Material stock (Cutting only)
β’ In-Process Inventory (all stages)
β’ Order quantities (Cut/Forge/Machine/Inspect/Dispatch)
β’ Order balance (remaining to produce)
β’ In-Process Inventory (all stages)
β’ Order quantities (Cut/Forge/Machine/Inspect/Dispatch)
β’ Order balance (remaining to produce)
β οΈ Important rules:
β’ Enter Good Qty only (rejected pieces entered separately)
β’ Cutting loss = Blade mm + End bit 10%
β’ Forging flash & Machining scrap = yield tracking only
β’ One entry per process per shift per machine
β’ Cutting loss = Blade mm + End bit 10%
β’ Forging flash & Machining scrap = yield tracking only
β’ One entry per process per shift per machine
| # | Date | Order No. | Component | Process | Op No. | Machine | Plan Qty | Produced | Rejected | Good Qty | Reject Reason | Operator | Shift | Actions |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
βΆοΈ No production entries yet β click "+ Add Production Entry" to start | ||||||||||||||
β»οΈ Scrap Stock Availability
Scrap generated from Cutting, Forging & Machining β material & grade wise
β Cutting Scrap
0 kg
Kerf + Burr + End bit
π¨ Forging Flash
0 kg
Flash trimmed total
βοΈ Machining Scrap
0 kg
Chips + Burr
π¦ Grand Total
0 kg
All scrap combined
π Scrap by Material Grade
Grouped by grade β useful for scrap dealer selling
| # | Material Grade | β Cut Scrap (kg) | π¨ Forge Flash (kg) | βοΈ Mach Scrap (kg) | Total (kg) | Total (Tons) |
|---|---|---|---|---|---|---|
β»οΈ No scrap data yet β record executions with scrap weights | ||||||
β Cutting Scrap Detail
| Component | Grade | Kerf+Endbit (kg) | Burr (kg) | Total (kg) |
|---|---|---|---|---|
β No cutting scrap yet | ||||
π¨ Forging Flash Detail
| Component | Grade | Flash (kg) | Tons |
|---|---|---|---|
π¨ No forge flash yet | |||
βοΈ Machining Scrap Detail
| Component | Grade | Chips (kg) | Burr (kg) | Total (kg) |
|---|---|---|---|---|
βοΈ No machining scrap yet | ||||
π Complete Scrap Log β All Entries
Every execution entry with scrap recorded
| # | Date | Order | Component | Grade | Process | β Cut Kerf (kg) | β Cut Burr (kg) | π¨ Flash (kg) | βοΈ Chips (kg) | βοΈ M.Burr (kg) | Total Scrap (kg) | Tons |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
π No scrap data yet | ||||||||||||
Reports & Export
Download data as CSV files
π Process-wise Production Reports
Branded Excel (.xlsx) reports β TEW header, summary totals, day-wise sections with daily subtotals, and a grand total. Opens directly in Excel with colors and borders.
π Each file contains: TEW title block, summary totals, then entries grouped by date (π
date heading β entries β daily subtotal row), ending with π GRAND TOTAL.
π¦ Raw Material Reports
Branded Excel reports β TEW header, summary totals, grouped sections, and grand totals. Stock report groups by family; transactions group by date.
π Stock = current inventory grouped by material family with low-stock alerts. Inward/Outward = transaction history grouped by date.
π Production Orders & Planning Reports
Order book, daily mission plans, and the full production log across every process.
π Orders grouped by status. Missions grouped by date. Production log groups every entry across all processes by date.
π’ Master Data Reports
Customer companies, components, and machines β fully detailed and grouped for easy review.
π Companies grouped by status. Components grouped by material family. Machines grouped by machine type.
π Backup & Restore
Full data backup as JSON β preserves every record exactly. Use this for migrating between PCs or recovering after a problem.
π JSON backup is the only format that preserves every field exactly (Excel reports are for viewing/printing). Save backups regularly.