Thirumala Engineering Works
Production Management System
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🔥 Live Sync Connecting…
0
Active Orders (click)
0 T
Raw Material Stock (click)
0
In-Process in Stock (click)
0
Missions Today (click)
0
Low Stock Alerts (click)
0
❌ Rejects This Week (click)
0 kg
♻️ Total Scrap (click)
0
⏳ Total Pending Qty

⏳ Customer-wise Pending Qty

Recent Production Orders

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No orders yet

Raw Material Alerts

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No materials yet

Today's Production Plan

🗓️

No missions planned today

🔵 In-Process Inventory — Diameter Wise

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No in-processs yet — record cutting in Execution

✅ Components Ready to Manufacture — Based on In-Process Inventory

⚙️

No in-processs available yet

✂ Cut Stock
0
Waiting for Forging
🔨 Forged Stock
0
Waiting for Machining
⚙️ Machined Stock
0
Ready for Dispatch
🚚 Total Dispatched
0
Sent to Customer
🏢 Company-wise
✂ Cut Stock
🔨 Forged
⚙️ Machined
📋 All WIP

✂ Cut Stock — Waiting for Forging

CompanyComponentComp No. ⌀ DiaGrade Cut StockStatus

No cut stock — record Cutting in Execution

🔨 Forged Stock — Waiting for Machining

CompanyComponentComp No. ⌀ DiaGrade Forged StockStatus
🔨

No forged stock — record Forging in Execution

⚙️ Machined Stock — Ready for Dispatch

CompanyComponentComp No. ⌀ DiaGrade Machined StockDispatched Good StockStatus
⚙️

No machined stock — record Machining in Execution

📋 Complete WIP — All Components

CompanyComponentOrdered ✂ Cut 🔨 Forged ⚙ Machined 🚚 Dispatched ❌ Rejected ⏳ Pending
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No WIP data yet

📉 Process Loss Summary

✂ Cutting Scrap
0 kg
🔨 Forging Scrap
0 kg
⚙️ Machining Scrap
0 kg
0 kg total scrap
#Company NameContact PersonPhoneEmailCityStatusActions
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No companies added yet

#Machine IDMachine NameTypeStatusCapacity/dayActions
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No machines added yet

Current Stock
Transaction Log

📐 Stock by Size

Total raw material stock grouped by diameter / size. Click any tile to see which components have consumed that size.
No materials added yet.
#CodeDescriptionGradeFamilyShape / SizeBar LengthBarsWt/BarTotal StockLevelActions
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No materials added yet

#DateMaterialTypeQty (T)Qty (kg)BarsSupplier/PurposeInvoice/RefEntered ByActions
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No transactions yet

In-Process Inventory — Component Wise

Updates automatically when Cutting execution is recorded
#Component No.Component NameCompany Dia (mm)GradeCut Length (mm)Wt/Piece (kg) Pieces in StockStock (kg)StatusActions
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No in-process stock yet — record Cutting execution to auto-populate

🏭 What Can Be Manufactured Now

Components ready for forging based on available in-processs
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Record cutting to see what can be manufactured

Slug Movement Log

#DateComponentTypeQty (pieces)ReasonBy
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No movements yet

Weekly Board
Mission List
#DateOrder No.ComponentProcessMachineOperatorStartEndPlan QtyCycle Time(s)StatusActions
🗓️

No missions planned yet

📅 Viewing Date:

📝 Entries on

Click ✏️ Edit to correct any entry
CustomerComponentProcessMachine PlannedProducedRejectedGoodOperatorActions
📅

No entries for this date yet

📅 Planned Missions
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No missions planned for today — go to Planning to add missions

📊 Order-wise Progress
#DateOrder No.CustomerComponent ProcessMachinePlannedProduced RejectedGood QtyOperatorActions
▶️

No production entries yet

✂ Cutting Scrap
0 kg
Kerf + Burr + End bit
🔨 Forging Flash
0 kg
Flash trimmed total
⚙️ Machining Scrap
0 kg
Chips + Burr
📦 Grand Total
0 kg
All scrap combined

📊 Scrap by Material Grade

Grouped by grade — useful for scrap dealer selling
# Material Grade ✂ Cut Scrap (kg) 🔨 Forge Flash (kg) ⚙️ Mach Scrap (kg) Total (kg) Total (Tons)
♻️

No scrap data yet — record executions with scrap weights

✂ Cutting Scrap Detail

ComponentGradeKerf+Endbit (kg)Burr (kg)Total (kg)

No cutting scrap yet

🔨 Forging Flash Detail

ComponentGradeFlash (kg)Tons
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No forge flash yet

⚙️ Machining Scrap Detail

ComponentGradeChips (kg)Burr (kg)Total (kg)
⚙️

No machining scrap yet

📋 Complete Scrap Log — All Entries

Every execution entry with scrap recorded
#DateOrderComponentGrade Process ✂ Cut Kerf (kg) ✂ Cut Burr (kg) 🔨 Flash (kg) ⚙️ Chips (kg) ⚙️ M.Burr (kg) Total Scrap (kg) Tons
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No scrap data yet

🏭 Process-wise Production Reports

Branded Excel (.xlsx) reports — TEW header, summary totals, day-wise sections with daily subtotals, and a grand total. Opens directly in Excel with colors and borders.

📌 Each file contains: TEW title block, summary totals, then entries grouped by date (📅 date heading → entries → daily subtotal row), ending with 🏁 GRAND TOTAL.

📦 Raw Material Reports

Branded Excel reports — TEW header, summary totals, grouped sections, and grand totals. Stock report groups by family; transactions group by date.

📌 Stock = current inventory grouped by material family with low-stock alerts. Inward/Outward = transaction history grouped by date.

📋 Production Orders & Planning Reports

Order book, daily mission plans, and the full production log across every process.

📌 Orders grouped by status. Missions grouped by date. Production log groups every entry across all processes by date.

📅 Execution Report — Date-wise

Branded Excel report of all production execution entries, grouped by date with daily subtotals — filter by date range and/or company.

📌 Leave dates empty to include all records. Each date section shows a subtotal; report ends with a grand total. Date plays the lead role — entries are sorted and grouped chronologically.

⏳ Company-wise Pending List Report

Branded Excel report showing pending quantity by component for one company or all companies — grouped, with totals.

📌 Select a specific company to export just that customer's pending list, or leave as "All Companies" for the full pending report grouped by customer.

🏢 Master Data Reports

Customer companies, components, and machines — fully detailed and grouped for easy review.

📌 Companies grouped by status. Components grouped by material family. Machines grouped by machine type.

🔄 Backup & Restore

Full data backup as JSON — preserves every record exactly. Use this for migrating between PCs or recovering after a problem.

📌 JSON backup is the only format that preserves every field exactly (Excel reports are for viewing/printing). Save backups regularly.
Thirumala Engineering Works  ·  Mfg: Forged & Machined Automobile Components  ·  ISO 9001:2015  |  IATF 16949:2016 Certified  ·  Production Management System